Metal Processing Plant
We offer the best cooperation package allowing an element to be made of most steel grades, aluminium, copper and brass in the form of rods, sheet, plates or structural sections. We work based on a technical drawing or a reference detail provided. If necessary, we provide comprehensive design and prototyping services. Our production facilities allows medium- to large-batch production. What is more, we can make metal elements for further overmould.
Automated welding
As part of welding and ironworking services we weld elements based on documentation supplied by the customer and our own projects. For large welding contracts, we use the Motoman Ma2010 (Master) welding robot with the YASNAC DX200 controller. Automated welding station with H-250 rotary positioner allows welding elements with 250 kg weight, 2500 mm length on the longest side, and 1200 mm diameter.
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Welding automation means precision, but also saved time and amount of welding consumables used. Robotised welding is used for medium- to large-batch production, where repeatability and identical weld seams are of key importance. Launching production with an automated welding robot requires a prior welding template. As part of cooperation, we make welding templates in our Tool Room.
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STAR MICRONICS SR-20R IV type A automatic lathe
STAR MICRONICS SR-20R IV type A automatic lathes have allowed us to develop the Metal Processing Plant and launch fast, serviceless batch processing.
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With the possibility to turn, drill and mill, the STAR MICRONICS SR-20R IV type A lathe can make very complex and sophisticated metal elements. We turn elements of various materials, e.g.: easy-machining steel, acid-resistant stainless steel, colour metals. The most important performance characteristics of the CN automatic lathe with 9 axes and 3 programming channels are fast processing of highly complicated parts with the maximum diameter of 20 mm, with the possibility of parallel use of even three tools. We specialise in turning elements with complicated shape, requiring large precision.
Metal Processing Centre
- Machining on computerized numerical control and conventional machines: turning, drilling,
- milling and grinding,
- Processing of rods with ϕ 20 mm on longitudinal automatic lathes,
- Sheet metal forming processes on presses with a force of 25 to 200 tons,
- Cutting on semi-automatic band saws and CNC machine,
- Automated welding,
- Assembly of prefabricates and subunits.
- milling and grinding,
- Processing of rods with ϕ 20 mm on longitudinal automatic lathes,
- Sheet metal forming processes on presses with a force of 25 to 200 tons,
- Cutting on semi-automatic band saws and CNC machine,
- Automated welding,
- Assembly of prefabricates and subunits.
Quality control
Details are quality controlled during the entire production process. We have established control points at various production stages. It guarantees that the finished product will be solid, durable, and of the highest quality.
